Thermoforming
- 4 roll formers, 0.15 to 2.0 mm
- 3 sheet formers, 1.0 to 6.0 mm
- Burr-free hydraulic trimming
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- Capabilities
Capabilities & services
Roll and sheet thermoforming plus blister packs, with moulds made in the same Chennai plant. From a 500-piece trial to repeat bulk orders.
Blisters & clamshells
- Face-seal and full-card blisters
- Flat-flange trays for lidding film
- Hinged clamshells with snap locks
Mould making
- Aluminium tools for volume
- MDF tools for prototypes and short runs
- Stored and maintained for repeats
Custom packs
- Material and gauge chosen for your load
- Cavity layout for counting and nesting
- Sample rounds until trials pass
Tooling is a one-time cost quoted separately from the piece price. We will tell you whether MDF is enough for your quantity.
Machine capability
The numbers you need for design freeze
| Capability | Automatic roll formers (4) | Semi-automatic sheet formers (3) |
|---|---|---|
| Sheet feed | Reel-fed roll stock, continuous | Cut sheet, loaded per cycle |
| Sheet thickness | 0.15 mm, 2.0 mm | 1.0 mm, 6.0 mm |
| Typical materials | PVC, APET, GPET, HIPS, PP | ABS, HIPS, HDPE, PP |
| Best suited to | Blisters and clamshells at high volume | Thick industrial trays, covers, load-bearing parts |
| Trimming | Hydraulic roller trimming (burr-free edges) | Punch, router and hand trim to profile |
| Tooling | Aluminium multi-cavity, in-house | Aluminium or MDF, in-house |
Maximum forming area
Up to approximately 1000 × 1200 mm depending on machine and depth of draw.
Tolerances
Thermoforming holds looser tolerances than injection moulding. We agree achievable tolerances on your drawing before tooling, and hold them against the approved first article.
Order sizes
From 500 pieces. Repeat schedules and call-off quantities are welcome once a tool exists.
Next step
Have a part that needs a tray?
Send the drawing or the sample. We will confirm formability, recommend a material and quote tooling plus piece price.